Enterprise IoT Industrial Energy Management
Engineered a custom STM32 hardware grid and AWS cloud dashboard to track power consumption and prevent heavy machinery motor failures.
1.8M
Annual Energy Savings ($)
Execution Walkthrough
Business Problem
Unplanned factory downtime from machine overloads cost Solarex thousands of dollars hourly, compounded by a lack of telemetry data on sensor nodes.
Research & Analysis
Our hardware architects audited factory subpanels, identifying critical EMF spikes and designing sensor placements to capture thermal and current telemetry.
Planning & Architecture
Planned a hybrid edge-cloud telemetry pipeline. Edge nodes collect high-frequency current sensors and summarize metrics to reduce cloud bandwidth.
UX/UI Design
Designed a multi-layer custom PCB using Altium Designer and built a real-time React analytics control center dashboard with secure authentication parameters.
Development & Testing
Developed firmware in Embedded C using Zephyr RTOS on STM32 microchips, transmitting packet streams via MQTT to an AWS IoT Core database.
Deployment & CI/CD
Connected telemetry to an AWS Timestream database, managing the system infrastructure via Terraform and setting up instant alert configurations.
Client Benefits
- Real-time electrical signature analysis
- Predictive maintenance alerts
- Remote equipment shutdown safety features
Interface Gallery
